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<h2> Using the Balanset-1A Instrument </h2>

<h3> Equipment Preparation </h3>
<ul>
<li> vibration sensors, optical speed sensor, magnetic base, software package, and included accessories. </li>
<li> Connect the device to your PC using the USB interface and confirm the software installation. </li>
</ul>

<h3> Mounting the Sensors </h3>
<ul>
<li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li>
<li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li>
</ul>

<h3> Software Startup </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li>
</ul>

<h3> Taking Baseline Vibration Readings </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>

<h3> Attaching the Trial Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>


<h3> Computing the Compensating Weight </h3>
<ul>
<li> Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position. </li>
<li> These parameters are displayed on the screen as numerical data and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>

<h3> Attaching the Corrective Mass </h3>
<ul>
<li> Install the correction weight on the rotor according to the software's calculations. </li>
<li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>

<h3> Final Check and Balance Confirmation </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>

<h3> Creating a Balancing Report </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>

<h3> Concluding Steps and Verification </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li>
</ul>

<p> By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery. </p>




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